Collaborative robots (cobots) have revolutionized manufacturing, offering automation that is accessible, efficient, and safe — or so the myths claim. At OTC DAIHEN, we’ve heard these promises before, and we know the reality isn’t always so simple. That’s why we’ve developed our cobots with solutions to common challenges, proving that you don’t have to compromise on quality or performance.

Myth 1: Cobot Welders Are Safe Without Guarding

The Myth: Cobots don’t need guarding because they’re designed to stop when bumped.

The Reality: While it’s true that cobots stop when encountering resistance, welding introduces unique hazards that go beyond physical collisions. Arc flash and torch incidents remain serious concerns.

OTC DAIHEN’s Solution:
Our cobots incorporate safety features designed specifically for welding environments. While cobots can operate in collaborative zones, our solutions prioritize operator safety with options for guarding, arc-flash protection, and ergonomic torch designs. These features ensure that automation doesn’t compromise workplace safety.

Myth 2: Cobot Welders Are Easy to Program

The Myth: Cobots are simple to set up and program, making them a plug-and-play solution for any operator.

The Reality: Welding is a precise skill, and programming a cobot for quality welds requires more than just basic robotics knowledge. Incorrect parameters or torch angles can lead to poor results.

OTC DAIHEN’s Solution:
With our intuitive teach pendant interface and built-in welding libraries, OTC DAIHEN cobots dramatically simplify the programming process. Operators can rely on preconfigured settings for common materials and joint types, ensuring consistent results. Plus, our cobots are designed to integrate seamlessly into existing workflows, reducing the learning curve for experienced welders and new operators alike.

Myth 3: Cobots Eliminate the Need for Skilled Labor

The Myth: Cobots can operate independently, reducing the need for skilled welders.

The Reality: While cobots reduce the repetitive strain of welding, they still require skilled oversight to program, monitor, and troubleshoot.

OTC DAIHEN’s Solution:
Our cobots are designed to complement your workforce, not replace it. By automating repetitive tasks, OTC DAIHEN cobots free up your skilled welders to focus on higher-value work, maximizing their impact. With features like built-in diagnostics, error alerts, and remote troubleshooting support, our cobots make it easier for teams to achieve high-quality results with minimal downtime.

Why Choose OTC DAIHEN Cobots?

OTC DAIHEN cobots combine the power of cutting-edge automation with the precision and expertise of our decades-long welding experience. Our cobots are not just another tool — they’re a trusted partner in achieving your production goals.

• Seamless Integration: Designed for plug-and-play compatibility with OTC DAIHEN welding systems.
• Ease of Use: Built-in welding libraries, teach pendant programming, and intuitive operation.
• Unmatched Support: 24/7 access to local service technicians and a suite of training resources.

Discover the True Potential of Cobot Welding with OTC DAIHEN

The myths surrounding cobot welders stem from oversimplification, but with OTC DAIHEN, you don’t have to settle for half-measures. Our collaborative robots address these challenges head-on, delivering safe, efficient, and user-friendly automation that enhances your production line.

Topics: Robotic Welding

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How OTC DAIHEN’s Cobots Overcome Common Welding Myths Posted by OTC DAIHEN on January 17, 2025